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Solar Ventilation Air Preheating

by U.S. Department of Energy Federal Energy Management Program (FEMP)

Last updated: 08-24-2012

Introduction

Solar ventilation air preheating, or solar ventilation preheat, technology uses the energy of solar radiation to preheat ventilation air. This technology, which uses the principle of a transpired collector consisting of perforated metal siding typically painted a dark color, has been commercially available since the 1990s. Maintenance requirements are minimal due to the simplicity of the technology. The technology has no moving parts other than the ventilation fan, so it lasts for decades. The best applications for solar ventilation preheat technology are industrial buildings such as vehicle maintenance fleet, which require a lot of ventilation air and match well with the aesthetic of metal siding. However, the technology has been used in applications where aesthetics are at a premium, including at visitor centers at recreation areas.

Photo of a man in front of a helicopter at Fort Carson U.S. Army Base, south of Colorado Springs, Colorado. A SolarWall solar ventilation air preheating system can be seen attached to the AVUM helicopter maintenance hangar.

SolarWall solar ventilation air preheating system on the AVUM helicopter maintenance hangar at Fort Carson U.S. Army Base, south of Colorado Springs, Colorado

Solar ventilation preheat has the lowest cost and highest efficiency compared to other solar technologies such as photovoltaics or solar water heating. But, electricity from photovoltaics can be used for many things; while the solar ventilation preheat system is only used for preheating ventilation air. It has also been used to dry crops in California and Central America. Heat recovery from exhaust air offers what may be a lower-cost way to preheat ventilation air 24 hours a day, and would reduce the savings expected from a solar ventilation air preheating system. Although the two may be used together, it only takes so much energy to heat the ventilation air that the same British thermal units (Btu) cannot be saved twice.

This overview is intended to provide specific details for Federal agencies considering solar ventilation preheat technologies as part of a new construction project or major renovation.

Description

A solar ventilation air preheating system includes the following components:

  • Transpired solar collector
  • Mounting brackets
  • Perimeter flashing
  • Ventilation fan
  • Ducts and ductwork
  • Actuated bypass dampers.
Illustration of a solar ventilation preheat system. The image shows ambient air going through a perforated absorber and through the plenum. The air then goes through a fan and comes out through small holes as heated air.

Typical solar ventilation preheat system.

The process of a solar ventilation air preheating system begins when incident solar radiation warms the transpired solar collector. This is a wall constructed of perforated metal panels four feet wide and any length. The collector is perforated with tiny holes and painted a dark color to absorb maximum solar radiation.

The transpired collector is secured to the south-facing wall by mounting brackets that stand the transpired collector away from the wall to create a 4 in. to 6 in. plenum, or space, to retain the pre-heated ventilation air. Like all metal siding, the collector and mounting brackets must withstand wind loads in the 90 to 110 miles per hour range for most areas and as high as 150+ miles per hour for areas with hurricane potential.

Perimeter flashing is used to seal the edges around the wall and around any doors, windows, wall-mounted electric meters or panels, and other obstructions. Lighting fixtures can be mounted on the surface of the transpired collector. There are weep-holes with insect screens at the bottom flashing to let out any water that may get behind the collector.

The ventilation air is drawn through the holes in the collector and into the plenum by the action of a ventilation fan, which typically already exists in a building. The solar radiation heats the air in the plenum as it is drawn into the building. If working with an air handling unit, modifications can be made to introduce the preheated ventilation air into the first stage.

Stub duct, fabric duct, or existing ductwork can be used to distribute hot air from the solar ventilation preheating system directly into a space heated by other means, such as unit heaters. But more likely, the solar preheated air would be ducted to the first stage of an air handling unit. This first stage would have an actuated bypass damper on the duct from the solar ventilation preheat collector as well as one on the outside air damper. These dampers would be controlled such that when the space is calling for heat, the outside air damper would be closed and the solar ventilation preheat damper would be open. If the space does not need the heat, the outside air damper would be open and the solar ventilation preheat damper would be closed.

How Does it Work?

Illustration showing how a solar ventilation air preheating collector panel works. Air goes through a boundary layer that is less than 1 millimeter thick, into a solar ventilation air preheating collector, and up to a fan.

How a solar ventilation air preheating collector panel works.

The operating principle of a solar air preheating collector is based on a concept called the "boundary layer." Regardless of any wind, the air in contact with the collector plate is not moving, because the wall is not moving. In a thin layer of air less than 1 mm thick, this boundary layer results in an efficient transfer of heat from the collector plate to the air. The holes are close enough together to draw in this boundary layer of solar heated air before it has a chance to escape.

If the flow through the wall drops to less than 2 cubic feet per minute of air per square foot (CFM/ ft²) of collector, then this heat has a chance to drift away and the collector efficiency drops dramatically. On the other hand, if the flow rate is greater than 8 CFM/ ft², then the fan power required to draw the air through the tiny holes can be excessive. Depending on the size and spacing of the holes in the collector, a flow rate of 4 CFM/ ft² may represent the optimum. The key is to specify a porosity and/or a size of the collector that will maintain a 25 pascal (Pa) pressure drop at the required flow rate.

Types and Costs of Technology

Solar ventilation preheat technology was invented by John Hollick of Conserval Engineering and introduced in 1994 under the name SolarWall. In the 1990s, the technology was researched at NREL. More recently, the technology was licensed to ATAS International, a manufacturer of metal building components, and is marketed under the trade name InSpire. From 1990 to 2009, over 1,500 systems with a combined collector area of over 3.3 million square feet have been installed worldwide. The U.S. market may represent approximately one-third of this, mainly at industrial facilities in the Northeast and military facilities such as shops and aircraft hangars. Some of the largest systems internationally are used for crop drying in warm climates.

Despite its high efficiency and low cost, solar ventilation preheat technology is underutilized. The following table lists typical installation costs for this technology, although costs as high as $40 per square foot have been reported.

Solar ventilation preheat technology installation costs in retrofit applications.
Information from Ambient Energy

Transpired collector$14.50/ft²
Supports, flashing, and so on.$7.50/ft²
Installation$4.00/ft²
Other costs$4.00/ft²
Total$30.00/ft²

Application

In making a decision about whether solar ventilation preheat is a good match for a construction project, a few factors must be considered: a steady requirement for daytime ventilation air, a location with a lot of heating degree days, no heat recovery on exhaust air, and no excessive internal heat gain (from lights, computers, or people) that obviate the need for heating ventilation air.

The following sections provide specific information about site and use characteristics, economics, heat savings potential, operation and maintenance requirements, and other considerations that may affect this decision.

Factors that determine if a site is good for solar ventilation preheat include:

  • A steady requirement for ventilation air
  • A climate with a sufficient heating requirement (heating degree days) to justify the economics
  • A building that is not already heated by internal gains (many computers or other equipment that give off heat and require year-round cooling)
  • A large, unshaded south-facing wall to support the solar ventilation preheat collector
  • Factors such as diesel soot, which render conventional heat recovery in-effective (savings due to a solar ventilation preheat system are diminished in a system that has heat recovery from exhaust air)
  • Expensive fuels for heating, such as electricity, oil, or propane are particularly good applications
  • The solar ventilation preheat collector should not be positioned near sources of pollution such as truck bays.

Solar ventilation preheat systems should ideally be designed and installed in a position that faces within 45° of true south (for the Northern Hemisphere) to maximize solar energy collection. If either is possible, solar ventilation preheat is better on the east than the west side because the heat is usually needed more in the morning than in the afternoon.

A facility that already has available or planned heat recovery from exhaust air—from an air-to-air heat exchanger, run-around glycol loop, or rotating enthalpy wheel—may have a lower cost way to preheat ventilation air 24 hours a day. This would reduce the savings expected from a solar ventilation air preheat system and thus, its economic viability. Solar ventilation preheat is often used where the exhaust stream contains diesel soot or other contaminants that would foul heat recovery systems. Although the two may be used together, it only takes so much energy to heat the ventilation air and the same Btu cannot be saved twice.

Economics

The cost assumptions provided in this section depend heavily on the market for aluminum and construction labor. These costs are not expected to go down in the future, but rather are assumed to escalate at a general inflation rate.

The cost of a solar ventilation air preheat system can be estimated based on the installed cost per square foot of system (provided above) and the size of the system. Collector size should allow for 1 square-foot of collector area per 4 cubic feet per minute of ventilation air, although collector size may be limited by available wall space.

The heat saved can be estimated by taking 70% of the overall annual heat delivery of the solar ventilation preheat system (kilowatt hours per year, kWh/yr) from the resource assessment—based on a typical heating efficiency of 70% for transpired solar collectors. Some input energy will be used to power the fan, but that can be estimated at 1 watt per square foot of collector for each hour it is used in a year. The 40-year life span specified for renewable energy systems under the Energy Independence and Security Act of 2007 is appropriate to use for transpired collectors in life-cycle cost analysis.

Due to the low cost and high efficiency of the solar ventilation preheat collector, analysis by the National Renewable Energy Laboratory (NREL) indicates that it is often cost effective even when competing with relatively low-cost natural gas. When competing with more expensive heating fuels, such as electricity or propane, the economics are even better. However, economic viability depends not only on the solar resource, but also on whether a building needs the heat.

Illustration of a map of the United States showing the calculation of the natural gas price that would result in a saving-to-investment ratio of more than one. The color-coded key shows a range of less than 0.5 at the lowest and up to more than 5 at the highest. A majority of the states have a rate that is less than 0.5 or in the 0.5 to 1 range, with a few states in the 1 to 1.5 range, 1.5 to 2 range, 2 to 2.5 range, 3.5 to 4 range, or 4 to 5 range.

Map showing the calculation of the natural gas price that would result in a saving-to-investment ratio of ≥1

The corresponding map shows the natural gas price (in dollars per therm) that would result in a saving-to-investment ratio of 1 or greater. The map indicates that the technology delivers heat for less than $.50/therm in the best areas and less than $1/therm across most of the country. The map also shows the effect of incentives in states such as Illinois.

Assessing Resource Availability

Savings from a solar ventilation air preheating system depend on two factors: solar resource on a south-facing wall and the heating degree days for the location. Based on these factors, the map shows the potential energy savings across the United States in annual kilowatt hours saved per square meter of collector.

Illustration of a map of the United States showing the energy savings utilizing solar vent preheat technology. Energy savings per kilowatt-hour per square meter per year range from no data, 0 to 200, 400 to 600, 600 to 800, and 800 to 1,000. There are a number of states with 200 to 400 kilowatt-hours per square meter per year, several states with 400 to 600 kilowatt-hours per square meter per year, and several states with 600 to 800 kilowatt-hours per square meter per year. Only a small portion of Wyoming, Colorado, Utah, and Nevada have energy savings of 800 to 1,000 kilowatt-hours per square meter per year.

Map of potential heat delivery from solar ventilation preheat technology for preheating ventilation air

The map shows a bull's-eye in the southwestern United States with a good resource all the way up to the Canadian border. Savings are insignificant in places such as southern Texas and Florida that don't need the heat. These savings are based on the assumption that heat is used 7 days a week. This value would be 28% lower if the ventilation air is not heated on weekends and about 20% lower if the wall is located 45° east or west of south.

Design Considerations

Key considerations when integrating a solar ventilation air preheating system into a construction project are:

  • Provide area for mounting transpired solar collector on south-facing elevation
    • 1 square-foot of collector area per 4 cubic feet per minute of ventilation air
    • Avoid sources of pollution, such as truck loading docks
    • Avoid shade from other buildings or trees
  • Provide pathway for air duct from south wall to air handling unit
  • Provide thermostatically controlled bypass damper in first stage of air handling unit
  • Add solar preheated air to controller temperature measurements
  • Provide controller programmed for actuation of bypass damper.

Operation and Maintenance

Operation and maintenance (O&M) is minimal for solar ventilation preheat systems. First, the collector itself has no moving parts. In a very dirty environment it may be recommended to clean the collector periodically. Do not paint the collector as the small holes will plug with paint. Suppliers offer standard 20-year warranties to account for defects in the siding material and for the flouropolymer paint used. Performance guarantees related to the energy delivery would have to be provided by an energy service company under a performance contracting arrangement or a special performance guarantee contract.

Maintenance associated with the fan would occur even without the solar ventilation preheat system, assuming that the buildings would have ventilation air anyway. Fan maintenance includes lubrication of bearings and periodic replacement of the fan drive. Maintenance associated with the bypass damper may involve replacement of the damper actuator should that fail over time.

Special Considerations

Environmental Review / Permitting

Solar ventilation air preheating systems mounted on existing facilities typically qualify for a categorical exemption. Systems added to new construction should not add any additional burden to the National Environmental Policy Act review process or any additional issues to permitting.

Relevant Codes and Standards

There are various local and national codes and standards for ventilated air systems. Ventilation rates are often established according to the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE) Standard 62.

National electric code has requirements such as grounding for electrical components (fan and controls), International Building Code, and American Society of Civil Engineers standards regarding the building facade (such as wind loading).

The Uniform Building Code regarding ductwork also contains standards applicable to common solar ventilation preheat installations.

In addition, a professional engineer's stamp is recommended for wall structural attachment, ventilation system design, and electrical design.

Additional Resources

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